Avery ALS 204 Betriebsanleitung

ALS204/206256OPERATING INSTRUCTIONSLabel Dispenser Edition 04/2007

6CONTENTS1.2 SAFETY INSTRUCTIONSALS20x 256GB1.2.3 Before beginning productionDue diligence of the operating company and the service technician£ Ensure

7CONTENTS1.2 SAFETY INSTRUCTIONSALS20x 256GB1.2.4 Safety notes on the unitCAUTION!Warning notes on the unit represent important information for the pe

8CONTENTS2.1 OVERVIEWALS20x 256GB2.1.1 Components[3] ALS 204 Label Dispenser (right-handed version)ACDEFHIJKLMNOBG2 PRODUCT DESCRIPTION2.1 OVERVIEW

9CONTENTS2.1 OVERVIEWALS20x 256GBA Control panel– For sending commands to the device and for displaying operating states and error messages.– An optio

10CONTENTS2.1 OVERVIEWALS20x 256GB2.1.2 Control panelOperating LEDLights up green when the device is switched on.Error LEDLights up red when an error

11CONTENTS2.1 OVERVIEWALS20x 256GB2.1.3 Connection arrangementConnections on the back of the device[5] Connections on the back of the device (ALS 20x)

12CONTENTS2.1 OVERVIEWALS20x 256GBSensor connections[7] Arrangement of the sensor connections (schematic) on the LH (left figure) and RH (right figure

13CONTENTS2.1 OVERVIEWALS20x 256GB2.1.4 Mode of operationIn labelling mode, the strip is first pulled from the label roll around the dancer arm [8A],

14CONTENTS2.1 OVERVIEWALS20x 256GB2.1.5 Technical specificationsCharacteristics1) The maximum usable dispensing speed depends on the label geometry. F

15CONTENTS2.1 OVERVIEWALS20x 256GBElectronicsInterfacesInternal Interfaces6) Not yet availableStatus messages, test functions, product profilesProcess

16CONTENTS2.1 OVERVIEWALS20x 256GBDimensions6) Measurements without the dispensing edge bracket and dispensing edgeEnvironmental conditionsIntegration

17CONTENTS2.1 OVERVIEWALS20x 256GB2.1.6 Design modelsThe ALS 20X and ALS 256 label dispensers are availa-ble in two designs for differing conveyor bel

18CONTENTS2.2 OPTIONSALS20x 256GBExternal control panel– An external control panel can be connected in addition to the integrated control panel.– An e

19CONTENTS2.2 OPTIONSALS20x 256GBPneumatic dispensing edge– The dispensing edge is pivoted in the dispensing head. Compressed air presses the dispensi

20CONTENTS2.2 OPTIONSALS20x 256GBOuter Diameter control sensorThe outer diameter control sensor (OD sensor) triggers a warning, if the label roll oute

21CONTENTS2.3 OPERATING MODESALS20x 256GB2.3.1 Dispensing modeThis is the operating mode of the unit when switched on. You can carry out the functions

22CONTENTS2.3 OPERATING MODESALS20x 256GBOnline settingsThe machine is in dispensing mode.To switch to the online settings mode:£ Press the button.–

23CONTENTS2.3 OPERATING MODESALS20x 256GB2.3.2 Configuration modeThe machine is in dispensing mode.Switching to configuration mode:£ Press the butto

24CONTENTS2.3 OPERATING MODESALS20x 256GBFunctionsEvery submenu contains functions for setting the unit controls.Figure [23] shows the button function

25CONTENTS2.4 FUNCTION DESCRIPTIONSALS20x 256GB2.4.1 Function overview1) Appears only when LABEL SETUP > Stop count. mode = ‘Enabled’[24] Function

iCONTENTSALS20x 256GB1 Please note1.1 General notes1.1.1 Validity and binding effect of this manual . . . . 1Contents . . . . . . . . . . . . . . . .

26CONTENTS2.4 FUNCTION DESCRIPTIONSALS20x 256GB1) Only with integrated applicator interface.[25] Function overview in the ALS 20x menu – Part 2.SERVIC

27CONTENTS2.4 FUNCTION DESCRIPTIONSALS20x 256GB2.4.2 Notes on function descriptionsThese operating instructions only describe those functions that are

28CONTENTS2.4 FUNCTION DESCRIPTIONSALS20x 256GB2.4.5 SERVICE DATA menuIf the displayed text is longer than the line length of the display:£Press the

29CONTENTS3.1 ELECTRICAL CONNECTIONSALS20x 256GB3.1.1 Power supply connectionWARNING!This machine operates using mains voltage! Touching live electric

30CONTENTS3.1 ELECTRICAL CONNECTIONSALS20x 256GBChecking the power supply settingALS 256: A power supply setting is not re-quired.The ALS 20X Label Di

31CONTENTS3.1 ELECTRICAL CONNECTIONSALS20x 256GB3.1.2 Connecting sensors£ Check whether the required sensors are connected before turning on the unit

32CONTENTS3.2 INSERTING LABEL MATERIALALS20x 256GB3.2.1 Prerequisites– The label dispenser is turned off at the main switch [31A] (switch set to ‘O’).

33CONTENTS3.2 INSERTING LABEL MATERIALALS20x 256GB3.2.2 Inserting a label rollWARNING!Risk of injury due to moving and rapidly rotating parts!£ Before

34CONTENTS3.2 INSERTING LABEL MATERIALALS20x 256GB3.2.3 Threading the label rollThreading guide[34] Threading guide for label rolls with labels facing

35CONTENTS3.2 INSERTING LABEL MATERIALALS20x 256GBThreading the label roll at the dispensing edge£ Unroll around 1 m of label strip and remove the lab

iiCONTENTSALS20x 256GB> CPU BOARD DATA submenu . . . . . . . . . . . . 28> DISPLAY DATA submenu . . . . . . . . . . . . . . . 28> CF CARD SLO

36CONTENTS3.2 INSERTING LABEL MATERIALALS20x 256GBThreading the label roll onto the drive roller£ Open the pressure roller. To do so, rotate the lever

37CONTENTS3.3 MECHANICAL SETTINGSALS20x 256GB3.3.1 Adjusting the unwinder’s core diameterTool:– 3 mm hexagon (Allen) screwdriverThe unwinder can be ad

38CONTENTS3.3 MECHANICAL SETTINGSALS20x 256GB3.3.3 Positioning the label sensor£ Release the thumb screw.£ Position the sensor along the axle in such

39CONTENTS4.1 START-UP AND SHUTDOWNALS20x 256GB4.1.1 Turning on the unit£ Set the main switch [44A] of the unit to ‘I’ (On).– The following messages a

40CONTENTS4.1 START-UP AND SHUTDOWNALS20x 256GB4.1.3 Stopping the dispensing process– The machine is in dispensing mode:£ Press the button.– Display

41CONTENTS4.2 CONFIGURATION AND MONITORINGALS20x 256GB4.2.1 Function menu settingsLabel pitch£ Switch to configuration modeCalibrating the label pitch

42CONTENTS4.2 CONFIGURATION AND MONITORINGALS20x 256GBDispensing speedYou can set the dispensing speed to a fixed value or you can configure it to aut

43CONTENTS4.2 CONFIGURATION AND MONITORINGALS20x 256GBLabel position on the productPrerequisites:– The label length must be specified.– The label stop

44CONTENTS4.2 CONFIGURATION AND MONITORINGALS20x 256GB4.2.2 Monitoring functionsWhile in dispensing mode, an electronic controller monitors the follow

45CONTENTS4.3 USING PRODUCT PROFILESALS20x 256GB4.3.1 What are product profiles?Product profiles are memory locations that can store all the settings

1CONTENTS1.1 GENERAL NOTESALS20x 256GB1.1.1 Validity and binding effect of this manualContentsThe present manual refers exclusively to the ALS 204, AL

46CONTENTS4.3 USING PRODUCT PROFILESALS20x 256GB button.– The profile is saved.– Display: – The product profile has now been saved.4.3.4 Deleting a pr

47CONTENTS5.1 MAINTENANCE AND CLEANINGALS20x 256GB5.1.1 Replacing fusesThis section counts only for ALS20X. The fu-ses at the ALS 256 cannot be replac

48CONTENTS5.1 MAINTENANCE AND CLEANINGALS20x 256GB5.1.2 Cleaning agentsCleaning agents for rubber rollers:– Roller cleaner, order number 98925.If othe

49CONTENTS5.1 MAINTENANCE AND CLEANINGALS20x 256GB5.1.3 Regular maintenanceThe label dispenser is designed to be maintenance-free. However, you should

50CONTENTS6.1 ERROR MESSAGESALS20x 256GB6.1.1 Reporting errorsWhen an error occurs, the machine stops immediately and displays an error message on the

51CONTENTS6.1 ERROR MESSAGESALS20x 256GB5026 MotorProtect CPU – (ALS 256) Dust filter liner exhausted. This leads to overheating the ma-chine.– (ALS 2

52CONTENTS6.1 ERROR MESSAGESALS20x 256GB5147 Tandemsynch. Init This message can only appear during tandem operation.– Communication between the master

53CONTENTS7.1 EU DECLARATION OF CONFORMITYALS20x 256GBWe,Avery Dennison Deutschland GmbHOhmstrasse 385386 Eching, Germanyherewith assert that we have

Avery Dennison Deutschland GmbHOhmstrasse 385386 EchingGermanyPhone: +49-8165-925-0http://www.machines.averydennison.com

2CONTENTS1.1 GENERAL NOTESALS20x 256GB1.1.2 Illustrations and descriptionsSigns and symbolsVarious information types are indicated in different ways w

3CONTENTS1.2 SAFETY INSTRUCTIONSALS20x 256GB1.2.1 Information and qualificationsFollow the instructionsWARNING!Safe and efficient operation of the lab

4CONTENTS1.2 SAFETY INSTRUCTIONSALS20x 256GB1.2.2 Operational safety of the unit Proper usageThe ALS 20x Label Dispenser is a fully automatic unit for

5CONTENTS1.2 SAFETY INSTRUCTIONSALS20x 256GBProtection against injuries by mechanical actionWARNING!Risk of injury due to moving and rapidly rotating