Avery ALS 230 Bedienungsanleitung

Operators Manual ALS 230 Release 11/05 Page 8 Important Notes 1.2.5 Security measures during normal operation The machine may only be operated b

Operators Manual ALS 230 Release 11/05 Page 9 Important Notes 1.2.7 Work on the electrical equipment Repair work on the electrical equipment of t

Operators Manual ALS 230 Release 11/05 Page 11 Description 2. Description CAUTION! - The machine is connected to mains. Only authorised personne

Operators Manual ALS 230 Release 11/05 Page 12 Description Figure 1 Dispensing mechanics At the dispensing edge (010) the label is separated from

Operators Manual ALS 230 Release 11/05 Page 13 Description Dispensing is only possible when the handle (015) is in the closed position. Via the devi

Operators Manual ALS 230 Release 11/05 Page 14 Description PRIOR: This key moves up the menu (prior function) or increases the value of a parameter.

Operators Manual ALS 230 Release 11/05 Page 15 Description 2.3 Plug board The plug board is shown in Figure 3. Beside the mains switch and the main

Operators Manual ALS 230 Release 11/05 Page 16 Description

Operators Manual ALS 230 Release 11/05 Page 17 Preparing the machine 3. Preparing the machine In this chapter you will learn how to install and adj

Operators Manual ALS 230 Release 11/05 Page 18 Preparing the machine 1.2 Prepare dispensing 1.2.1 Insert material Insert your label material in the

Operators Manual ALS 230 Release 11/05 Page 19 Preparing the machine Setting LPIT manually To initialise labels with cut outs such as the one shown

Operators Manual ALS 230 Release 11/05 Page 20 Preparing the machine A mechanical sensor is limited in the speed. The bounce at the label edges pro

Operators Manual ALS 230 Release 11/05 Page 21 Preparing the machine With a L-dispensing the adjustment is done by move the tail sheaves behind the

Operators Manual ALS 230 Release 11/05 Page 22 Preparing the machine 3.3.3 Automatic dispensing speed (APSF) With a connected rotary encoder, the d

Operators Manual ALS 230 Release 11/05 Page 23 Operation 4. Operation This chapter describes the operation of the machine. 4.1 Safety recommendat

Operators Manual ALS 230 Release 11/05 Page 24 Operation 4.2 Inserting label material Attention: • Before threading the new material, the was

Operators Manual ALS 230 Release 11/05 Page 25 Operation 4.3 Initialise new label material The machine requires data of the label material in use

Operators Manual ALS 230 Release 11/05 Page 26 Operation 4.4 Control of dispense unit 4.4.1 Dispenser Menu selection Turning on the mains switch a

Operators Manual ALS 230 Release 11/05 Page 27 Operation y Error display: If the display shows e.g. E__XX, the dispenser has recognised an err

Operators Manual ALS 230 Release 11/05 Page i Contents Contents 1. Important Notes...

Operators Manual ALS 230 Release 11/05 Page 28 Operation pressing the key PRIOR the value is increased, i.e. the label is put on later. By pressin

Operators Manual ALS 230 Release 11/05 Page 29 Operation Figure 9 Stop position Dispense speed _________________________________________________

Operators Manual ALS 230 Release 11/05 Page 30 Operation If you want to switch to another product, select the respective product number by pressin

Operators Manual ALS 230 Release 11/05 Page 31 Menu structure 5. Menu structure The touch panel keys or the optional interface can change labeller

Operators Manual ALS 230 Release 11/05 Page 32 Menu structure • Power On at power on + at power on at power on or +

Operators Manual ALS 230 Release 11/05 Page 33 Menu structure 5.1 Standard menu Usually this menu is used for labelling. All important parameters

Operators Manual ALS 230 Release 11/05 Page 34 Menu structure Label position ____________________________________________________POS Function: The

Operators Manual ALS 230 Release 11/05 Page 35 Menu structure 5.2 Extended standard menu The extended standard menu offers additional parameters

Operators Manual ALS 230 Release 11/05 Page 36 Menu structure Display Function Data value PDT Printer dwell time Printer hold time (is 50% PDT)

Operators Manual ALS 230 Release 11/05 Page 37 Menu structure Stop position ___________________________________________________ STOD Function: Sto

Operators Manual ALS 230 Release 11/05 Page ii Contents 4. Operation ...

Operators Manual ALS 230 Release 11/05 Page 38 Menu structure Start delay ______________________________________________________STAD Function: Del

Operators Manual ALS 230 Release 11/05 Page 39 Menu structure Blow on time_____________________________________________________ APT2 Function: Onl

Operators Manual ALS 230 Release 11/05 Page 40 Menu structure End of air stream signal ___________________________________________ASTP This parame

Operators Manual ALS 230 Release 11/05 Page 41 Menu structure 5.3 Product menu If parameters have to be changed because of different products and

Operators Manual ALS 230 Release 11/05 Page 42 Menu structure

Operators Manual ALS 230 Release 11/05 Page 43 Configuration 6. Configuration Adjustments in the configuration menu are necessary during installat

Operators Manual ALS 230 Release 11/05 Page 44 Configuration 6.1 Handling the menu The menu structure is shown in the following table. By means o

Operators Manual ALS 230 Release 11/05 Page 45 Configuration 6.2 Menu functions The menu functions are explained in detail here. Permanent test__

Operators Manual ALS 230 Release 11/05 Page 46 Configuration With this function, you can decide how to react: NONE Do nothing. The unlabeled prod

Operators Manual ALS 230 Release 11/05 Page 47 Configuration Additional functions in the standard menu Depending on which parameter has been defi

Operators Manual ALS 230 Release 11/05 Page iii Contents 8.4 EMI ...

Operators Manual ALS 230 Release 11/05 Page 48 Configuration 6 = terminal 20 = ERROR 7 = terminal 31 = READY 8 = terminal 32 = ODC_OUT

Operators Manual ALS 230 Release 11/05 Page 49 Configuration Number of data bits _______________________________________________ DBIT The function

Operators Manual ALS 230 Release 11/05 Page 50 Configuration Note: Modified parameter values are only stored if the menu is left by using the QUIT

Operators Manual ALS 230 Release 11/05 Page 51 Serial interface 7. Serial interface The machine has a serial interface according to the standard R

Operators Manual ALS 230 Release 11/05 Page 52 Serial interface 7.2 Interface commands The below described commands will change one of the labell

Operators Manual ALS 230 Release 11/05 Page 53 Serial interface Command Description Range #!MDIRnnnn Motor direction 0000 Right --- > 0001 L

Operators Manual ALS 230 Release 11/05 Page 54 Serial interface #!SR__ The machine is set to on. The product sensor is enabled and labelling can

Operators Manual ALS 230 Release 11/05 Page 55 Connections and signals 8. Connections and signals This machine has a number of inputs to connect

Operators Manual ALS 230 Release 11/05 Page 56 Connections and signals 8.2 Applicator modes The machine is able to dispense the label direct on t

Operators Manual ALS 230 Release 11/05 Page 57 Connections and signals 8.2.2 Control signals for the ASA applicator For controlling an air stream

Operators Manual ALS 230 Release 11/05 Page 4 Important Notes 1. Important Notes 1.1 Overview The AVERY ALS 230 is a fully automatic labeller. Hand

Operators Manual ALS 230 Release 11/05 Page 58 Connections and signals 8.2.3 Signals for the EP applicator For controlling the applicator the sig

Operators Manual ALS 230 Release 11/05 Page 59 Connections and signals 8.2.4 Applicator connector The applicator connection is done via a 15 pole

Operators Manual ALS 230 Release 11/05 Page 60 Connections and signals 8.3 Input signals This machine (dispenser) is provided with photo coupled

Operators Manual ALS 230 Release 11/05 Page 61 Connections and signals 8.3.1 Product sensor The product sensor starts the labelling. The source of

Operators Manual ALS 230 Release 11/05 Page 62 Connections and signals 8.3.2 OD Control sensor Optional an OD control could be mounted to control

Operators Manual ALS 230 Release 11/05 Page 63 Connections and signals 8.3.3 APSF sensor For the APSF function (Automatic speed follower) a rotary

Operators Manual ALS 230 Release 11/05 Page 64 Connections and signals 8.3.4 Control signals An optional connector could be installed for integrat

Operators Manual ALS 230 Release 11/05 Page 65 Connections and signals l Figure 22 Internal I/O connector

Operators Manual ALS 230 Release 11/05 Page 66 Connections and signals 8.4 EMI To protect the machines against electrical noise and to protect pr

Operators Manual ALS 230 Release 11/05 Page 67 Connections and signals 8.5 Electronic diagrams Figure 23 Wiring diagram

Operators Manual ALS 230 Release 11/05 Page 5 Important Notes Avery Dennison Corporation is given or implied. All other brand and product names are

Operators Manual ALS 230 Release 11/05 Page 68 Connections and signals Figure 24 Layout dispenser electronic board

Operators Manual ALS 230 Release 11/05 Page 69 Connections and signals LED Voltage Ready LEDOvertemperature 100% onShort circuit 25%

Operators Manual ALS 230 Release 11/05 Page 71 Errors and warnings 9. Errors and warnings The software checks during the labelling permanently, i

Operators Manual ALS 230 Release 11/05 Page 72 Errors and warnings Message Meaning How to solve to the factory adjustment. E__4 Check sum of th

Operators Manual ALS 230 Release 11/05 Page 73 Errors and warnings 9.2 Dispenser warnings In case of a warning message the relevant output is swi

Operators Manual ALS 230 Release 11/05 Page 74 Errors and warnings

Operators Manual ALS 230 Release 11/05 Page 75 Technical Specification 10. Technical Specification The following data are maximum values. Dependin

Operators Manual ALS 230 Release 11/05 Page 76 Technical Specification Description Details Power consumption 300 VA Mains voltage 100V~, 115V~,

Operators Manual ALS 230 Release 11/05 Page 77 Technical Specification 10.4 Performance The following tables show the maximal theoretically labels

Operators Manual ALS 230 Release 11/05 Page 6 Important Notes 1.2.3 Operator’s duty of care The machine was designed and constructed taking into

Operators Manual ALS 230 Release 11/05 Page 78 Technical Specification 10.4.2 Dispensing speed reached while dispensing certain label length Disp

Operators Manual ALS 230 Release 11/05 Page 79 Technical Specification Note: As in most real labelling environments the products will have a spaci

Operators Manual ALS 230 Release 11/2005 Page 81 11 Adjustment 11. Adjustment Function Factory Application P_S_ LEDG MACH 230 MDIR Å RAMP F

Operators Manual ALS 230 Release 11/2005 Page 82 11 Adjustment Function Factory PD01 PD02 PD03 PD04 POS(STAD) 100.0 mm VELO 30.0 m/min STO

12. Index A applicator .... 53, 55 Applicator.... 42 APSF ...

Operators Manual ALS 230 Release 11/05 Page 7 Important Notes 1.2.4 Concrete security regulations and symbols used In the following operating instr